Double Deck Trapezoidal Ag Panel R Panel Roll Forming Machine

Double Deck Trapezoidal AG Panel R panel Roll Forming Machine 24/ 26 Gauge For America

Double layer tile pressing machine is a kind of high-efficiency production equipment of color steel tile, which up layer can produce AG panel,and down layer for produce R panel,and is widely used in construction,

logistics, decoration and other fields. Its core advantage is to improve the production efficiency, reduce the production cost, and has the characteristics of easy operation and easy maintenance.

Design Idea：

Higher speed 0-30m/min:Main motor uses Servo motor to improve the speed,Electric motor cutting instead of hydraulic cutting, speed will be higher,Twice as fast as normal design mode.

Save space and cost:Double layer machine also can save the working space in the factory, not only save the cost of machine.

Protect cover: design the machine cover to protect the machine body and it's also safe for the worker.The protective cover can slide back and forth, so that the staff can easily repair and check the machine.

Profile drawing for reference:

These two profile drawings which are almost the standard profiles are very famous in America,The raw material width for 42 inch and 43 inch is also used a lot in USA,especially 42 inch.

Processing flow of double layer roll forming machine:

Decoiler ------ Feeding material ------- Roll forming the material-------- Cutting----------Products receiving  table

 Hydraulic decoiler with guide pillar type loading Car

Carrying capacity: 6 tons

Max coil width: 1250 mm

Feeding speed: 0-40 m/min (adjustable)

Driving motor power: 7.5 kw 

Hydraulic motor power: 3 kw

 Feeding and roll forming machine

 1.Two supports and one pressure, and the rollers can be rotated,which can reduce the friction between the steel and the rollers.The top roller also prevents the steel from sticking up.

 2.Each layer has two rows of rubber rollers, which also avoid material scratches.

 3. With handwheels easy adjust for feeding different thickness raw material.

4.The feeding part is mold iron frame ,and there is a handle can adjust feeding width.

Some roller details

1.rollers High grade 45 high quality steel by CNC machining and hard chrome coating good hardness.

 2. Each roller has number and with keynotes, it can fix on the shaft stablely

Machine frame and Transmission device

1. This machine frame we use welding plate, the thickness is 20mm

2.Gear and double chain drive,strong and stable.

Electric cutting

Electric high speed cutting,good cutting shape no bending and no burring.

PLC control system

PLC brand : Delta

Inverter brand: Delta

Low electric part: Schneider

Encoder: Omron

Function:

1.Adopted aviation plugs,easy installation.

2.Full automatic easy operation.

3.Operation language:English(provide customized)

4.National coinsurance,spar parts Brand Siemens and Schneider.

Updated on January 24, 2024

Raw material:PPGI,GIAI

Material of rollers:

1.High grade 45 high quality steel and hard chrome coating

2.Chromed treatment, prevent abrasion, anti corrosion to increase of service life

Forming stations:16 stations + 17 stations

Diameter of shafts:Φ80mm solid

Material of shafts:High grade 45#,with heat treatment

Forming speed:About 0-30m/min

Voltage:220V/50HZ/3P

Transmission way: double chains

Main motor:Servo motor 7.5kw,Yaskawa

Cutting blade material:Cr12Mov quenched treatment to improve hardness

Cutting type:Electric cutting

Driving method:By motor,5.5 kw

Dimension of the machine:About 9.5m*1.65m*1.5m(L*W*H)

Cover:Whole cover for roll former,without cutter.parts can slide side to side easily.